Feed Water Pump Recirculation Valve - Thermal Power Plant
Dec 19, 2025
Boiler Feed Water Pump Protection Solution -Thermal Power Plant| GEKO Valves
The Feed Water Pump Recirculation Valve is a critical protection valve designed to maintain the minimum required flow through boiler feed water pumps during low-load, startup, or shutdown conditions. By automatically diverting excess flow back to the feed water tank or deaerator, the valve prevents overheating, cavitation, vibration, and premature pump failure.
GEKO Feed Water Pump Recirculation Valves are engineered for high-pressure and high-temperature boiler feed water systems, ensuring safe and reliable pump operation in power plants and industrial facilities.
Key Applications
Thermal power plants
Combined cycle power plants
Boiler feed water systems
High-pressure industrial boilers
Petrochemical and refinery utility systems
Desalination and water treatment plants
Main Functions
Maintain minimum flow protection for feed water pumps
Prevent pump overheating under low flow conditions
Reduce cavitation, erosion, and vibration
Extend pump and system service life
Improve overall system reliability
Product Features & Advantages
Automatic operation without external power or control system
Accurate minimum flow control based on pump requirements
Anti-cavitation and low-noise trim design
Suitable for high pressure and high temperature service
Long service life with minimal maintenance
Available in forged steel, carbon steel, and alloy steel materials
Designed in accordance with API, ASME, and power industry standards
Typical Technical Design
Automatic recirculation or minimum flow control structure
Multi-stage pressure reduction trim (optional)
Integral orifice for stable flow control
Horizontal or vertical installation options
Flanged or welded end connections
Common Problems & GEKO Solutions
Problem 1: Feed Water Pump Overheating
Low flow conditions cause rapid temperature rise inside the pump.
GEKO Solution:The valve automatically opens to ensure continuous minimum flow, keeping pump temperature within safe limits.
Problem 2: Cavitation and Internal Erosion
Insufficient flow leads to vapor formation and component damage.
GEKO Solution:Optimized flow path and anti-cavitation trim reduce pressure drop and cavitation risk.
Problem 3: Excessive Vibration and Noise
Unstable hydraulic conditions shorten pump and piping life.
GEKO Solution:Stable flow regulation minimizes turbulence, vibration, and operational noise.
Problem 4: Manual Bypass Valve Failure
Manual bypass valves depend on operator intervention and may be left closed or incorrectly adjusted.
GEKO Solution:Fully automatic operation eliminates human error and ensures continuous protection.
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Contact GEKO Valves
Our engineering team is ready to support your boiler feed water pump protection requirements.
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